4th gen 4runner transfer case actuator4th gen 4runner transfer case actuator

I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. Has anyone tried this? @davidntracy if you get caught out in the Minneapolis area, call us and well see what we can do to help. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Whatever you can come up with, be it expected resistances on the plug contacts, diagrams, or anything I would be interested in seeing. The video comments suggest people have had success. Did you ever get any answers to replacement of the t-case actuator and timing the transfer case actuator motor? Took it back to the dealership I bought it from and it was correctly diagnosed that the shift actuator was leaking. This term basically means that you should use your four-wheel drive system on a regular basis, otherwise it may stop working later down the road. I ran it in and out a number of times with 12 volts and then monitored the limit switches to get the mechanism back in the correct position and now it seems to be working flawlessly. How to Operate your 4WD to Prevent it from Getting Stuck 2006 Toyota 4runner SR5 V6 4WD, 2020 4R TRD Pro, 2005 4RNR SR5 V6, 2005 Sequoia L 4 x 4. I am guessing this post isn't about the actuator seal repair? How to Replace Your Power Window Actuator I just tried it on mine and didn't have any luck although I was afraid to loosen the 3 bolts too much (maybe about an eighth of an inch out). Hi there! My issue was the seized DC motor not working. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. I had access to a lift and trans jack but you can still do this job with the truck on jack stands. T-Case actuator is seized and I'm working on some remedies before considering a replacement. Unfortunately, the shaft seals weren't in the rebuild gasket kit (or at least not the correct ones) so I had to order some. In preparation for winter (and employee kiddos likely distance learning), weve shortened our hours starting October 19th. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. So use it or lose it to save yourself from future headaches. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. I know of at least a few dealers who will "double dip". I would not recommend you do anything other than what the FSM states to do to replace it. Go to 4Runner r/4Runner Posted by qazseeszaq11. About a week ago I got a great deal on an 07 V6 4WD that had a known issue with 4Lo not working. FWIW, it took 25 volts before the motor would unstick. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. Another '03 V8 with the actuator leak here. Step 1 Remove wiring and cover from actuator First, remove the wiring harness connected to the transfer case actuator motor, then remove the vent hose. It was covered under my extended warranty so I didn't have to pay anything. Ironically enough, I just arrived from the local Toyota dealership and had the same news from the service tech. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. 4th gen T-Case actuator trick 2003 Limited V8. If you have a V8 4Runner, youll have only a two settings: H4 and L4. Thanks for any help With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Get a new output seal while your in there. In Stock. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. It engaged, and we have had no issues with it since. actuator the culprit? Hello! Id hate to have to buy multiple actuators trying this when we could have fixed it the first time with the rebuilding. I am also having tcase actuator issues, but in my '00 multimode case. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. Go to 4Runner r/4Runner Posted by qazseeszaq11. It is OK to move the select forks and gears to get everything to line up, just dont move the rods less you destroy the actuator and youll have to buy another one. Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . Then they collect from the factory as well. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. The video comments suggest people have had success. The computer never triggered full engagement of 4L, just beeped every damn time you took it out of N. However, it's in 4L. Mine shifts into 4lo and Center Lock works Ok just seal is bad. Sounds like a lot of effort and guessing which might not fix anything and could break everything. First dealership just thought it was a seal leaking, replaced it twice, but kept leaking. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. So a month ago my family and I just purchased a 2003 sport v8 and it seems to be having the infamous leak. Just wanted to let you know so I don't cause you issues if it turns out to be due to the stop leak treatment. He explained that the program is administered by another part of Toyota and that he needs to make sure that all is covered. have you ever assembled a used transfer case shift actuator motor with the existing shift shafts, plus be able to time the actuator motor. The video comments suggest people have had success. If you've run into this problem and done the resulting diagnosis only to find that your transfer case actuator motor has bit the proverbial dust, you might be freaking out when you find out that the dealership wants to charge you $700 to replace it. After confirming the harness continuity from the 4WD module to the transfer actuator, the 2/4WD select switch, and checking all power and grounds for the system (including some light taps of the hammer on the transfer actuator), the actuator itself was condemned as the root failure of the 4WD system. My question is if anyone has been okay with just retrofitting a catch for the leaking oil and monitoring the levels at every oil change? Every month or so, you should try cycling through your 4WD control switch knob through the various settings. Many thanks to the OP. However, if 4WD is engaged but the center diff lock is engaged, then the front axle and the rear axle are separately locked so that the power is supplied 50/50 to help with getting out of more difficult terrain/conditions. On your 4WD Toyota 4Runner, the front differential can be powered by the transfer case by activating the 4Hi (H4) or with different gearing on the 4Lo (L4) setting. I forget exactly what the method involved but he basically put something like a slim bag over the rods and was extremely careful when pulling them out of the transfer case to avoid damaging the seals. Hello, I'm currently knee deep into the transfer case actuator on the rear of the transfer case. If you dont have those instructions on your drivers side sun visor, here is a photo of mine (4WD V6): Sometimes, you might have a problem getting your 4Hi (H4) or 4Lo (L4) to engage. actuator the culprit? i.e. Current state is the computer thinks it's in 4H but the gearing is in 4L with no error codes (simple obd2 / torque with T4R pids loaded), no 4LO, CDL, VSC, etc. Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove I removed the whole actuator. WebChanging the transfer case fluid in the 4th Gen 4Runner. How to remove the Transfer Case Actuator on an 01 / 02? How to Operate your 4WD to Prevent it from Getting Stuck 2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. Press Esc to cancel. So Ive purchased my 4th t4r, a black 08 urban runner. It's free! CARspec had the opportunity to diagnose and repair a 2007 4Runner recently that wouldnt engage 4WD high or low the shift indicator would only blink and the car remained rear-wheel/2WD. If they are still stubborn, give them a few good whacks with a hammer to loosen them up. My actuator got water in it from a cracked vent hose. This article applies to the Toyota 4Runner (1996-2002). Unable to adjust your 4WD? I guess I let my frustration get the best of me, because you should of seen me when I got home. Hello! I assume the pin / actuator got stuck mid-way and now it won't budge. My goal is to provide helpful articles and tutorials based on my experience and research related to car maintenance and automotive detailing. 2022 The Track Ahead. I then turned my attention to the transfer case actuators. Replace 2007 4WD shift actuator motor without removing transfer case? My '04 4Runner, 88K miles has a leaking Transfer Case. Getting a good diagnosis on a failed actuator, either at the transfer or the front differential, is difficult. Bauer Long Throw Polisher Upgrade: 5-inch Backing Plate and Grease Replacement. Care to elaborate? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. In Stock. The electronically-controlled 4WD actuator that is located inside of the transfer case can potentially seize up if not used for prolonged periods of time. It may be your 4WD system. Hi John, Why won't your window go up or down? Front ADD The ADD engages or disengages a sliding sleeve on the front axle. I've been scouring the forums and considering all options for repairing the transfer case leak on my (4th gen 4runner) '03 T4R Sport V8 AWD. DO NOT MOVE THE ACTUATOR SHIFT RODS. I am having the same problem with my 2007. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. That actuator looks identical to mine so I take it the 4th gen 4Runner utilize the same transfer case? Im confused which part you are replacing when you say module. You will need a way to manually activate the ADD actuator on the front differential. Toyota TSB states, in part, "An improved O-ring for the transfer case actuator was imp read more Web2007 Toyota 4runner, four runner, with the 4.0 liter V6 engine and automatic transmission. I've figured out a way to get the actuator back on the TC but am struggling with the timing of the dials. 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Transfer Case Actuator Leak - Fix OPTIONS & Thoughts, Classifieds - buy & sell (no commercial ads please), Toyota 4Runner Forum - Largest 4Runner Forum, Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/probletml#post698160, http://www.toyota-4runner.org/4th-gepav-build.html, http://www.amazon.com/BlueDevil-ProdproductDetails, http://www.toyota-4runner.org/4th-ged-thread.html#. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. You will have a leak if you damage the old one. lights illuminated. The best method is to rebuild it properly and/or replace it. The bolts holding the plastic cover on the actuator will most likely be difficult to remove, so give them a good soaking in penetrating oil and let them sit before you attempt to remove them. Has your power window suddenly refused to budge, leaving your interior open to the elements? Get it done Right the 1st time. This article applies to the Toyota Tundra (2000-present). Not to mention it has 205k miles on. The 4WD module has no self-diagnostics and the repair manual is little help in the way of diagnosing transfer case actuator/front differential automatic disconnecting systems. Well be open Monday-Friday, 9am-5pm! The actuator was inoperable prior to any repairs anyways so nothing was really at risk here. I am going to have him try to document with pics if possible. Posts: 1. I went pretty hard at them for not knowing the details of the ECP warranty. Transfer Case Actuator Leak - Fix OPTIONS & Thoughts. WebHow to video on replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case. Create an account to follow your favorite communities and start taking part in conversations. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. As Minnesotas independent Toyota, Lexus and Scion repair specialist we pride ourselves both our fast turnaround, expertise and quality that is unmatched in the industry. As you can conclude, if the 4WD actuator fails, you will end up with a costly repair. i.e. https://m.youtube.com/watch?v=pedBianZA8Q&t=9s. I'm Scott and I run The Track Ahead. 3rd 4runner 4th 5th air back bar battery black box brake bumper car dealer door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. Weirdly this leak just started this week with the record low temps. i.e. In a similar vein as the 4Runner we repaired recently that had a failed transfer case actuator, CARspec was tasked with a Toyota Tundra that wouldnt complete the engagement of 4WD from [], [] often were tasked with fixing the issues other independent shops cant, like this transfer repair, timing complex Toyota engines or this suspension conversion. Did anyone have any luck with the loosen, wiggle and tighten? Since the actuator is located inside of the transfer case, the transfer case itself needs to be opened before gaining access to the actuator. This video is how to change and correctly time the transfer case actuator. Type above and press Enter to search. Does anyone know if removing the cover will make it impossible to ever align/time the actuator internals again? I did not curse. Why Am I Stuck in 4WD? Toyota 4Runner Forum - Largest 4Runner Forum, Classifieds - buy & sell (no commercial ads please), Engines / Suspension / Wheels / Tires / Audio / Accessories, European T4R & Hilux Surf Clubs (click to view), Asia & Oceania T4R & Hilux Surf Clubs (click to view), Africa & Middle East T4R & Hilux Surf Clubs (click to view), Latin America / Carribbean T4R & Hilux Surf Clubs (click to view), http://www.toyota-4runner.org/3rd-gencemobile.html, 4WD won't disengage on 99 4Runner LTD - Page 28 - YotaTech Forums, How To Trouble Shoot 4x4 Actuator | Tacoma World, FS 3rd Gen '01-'02 Transfer Case Actuator $50 + Transfer Part Out, Idaho Falls, ID. I am installing the transfer case actuator on this and I want to show you that you can remove the transfer case without removing the entire transmission on these. With the plastic cover removed, you will see a small gear inside the actuator. Just keep in mind toping off and checking fluid level often. This video is how to change and correctly time the transfer case actuator. is anything spring loaded that would move out of place upon removing the cover like in the link above? Just purchased a 2008 4Runner that wouldn't engage 4Lo. Thanks to all who have contributed. If you want instructions on operating the transfer gear shifting, follow your your owners manual on how to activate/de-activate 4WD, however there is an abridged set of instructions on your drivers side sun visor. But when you try to engage/disengage your four wheel drive system, it simply refuses to cooperate. Once this is complete, install the small gear. 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. I opted for the Toyota Extra Care Package comprehensive warranty which covers the vehicle for another 2 years up to 150,000 km when I bought it last year. 4th gen transfer case actuator timing . The details of the warranty basically state that everything in the drivetrain is covered including transfer case and its associated seals. [] 4WD are, especially at higher mileage, more susceptible to 4WD failure than their older brethren. Absolutely! I have the exact same problem as you. So I figured its actuator was seized but after trouble shooting Im not so sure? Check to make sure that the transfer case is in 2WD by ensuring the shaft is pushed all the way in before you try to install the new actuator. So use it or lose it to save yourself from future headaches. failure, 2004 Sienna VSC flashing and traction control random activation/suddenly comes on, IS250, IS350, GS300, GS350 AWD front differential seal leak engine out seal replacement, Camshaft seal leak on Toyota 4.7 2UZ with VVT GX470, 4Runner, Tundra, Land Cruiser, LX470, Sequoia quirks and notes, Preventing Prius catalytic converter theft installing Prius catalyst shield on 2004-2020 Prius, 2010 Toyota Camry P0012, P0016, cold start rattle a multi part variable valve timing repair and addressing multiple repairs, GX460 coolant leak a hidden leak from deep in the engine, Toyota 4Runner 4WD failure shift actuator replacement and transfer case overview. It's the one with two snap rings and is shorter - seems to be CDL. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system 4th Gen 4Runner & Hilux Surf: 10: 04-10-2007 08:43 PM: All times are GMT -7. 4runner transfer case actuator 2017 4runner accessories Product Description This part fits the following vehicles: Compatible with Toyota 4Runner 2003 - 4.7L V8;4WD Compatible with Toyota 4Runner 2004 - 4.7L V8;4WD Compatible with Toyota 4Runner 2005 - 4.7L V8;4WD Compatible with Toyota 4Runner 2006 - 4.7L V8;4WD Is there any other module I can buy Ive bought 2 already an they dont last. Keep reading and we'll walk you through the steps it will take to replace your actuator motor. Heres the actuator installed on the back of the transfer: Replacing the actuator, which houses both control motors and all the switches, is a complicated procedure if youve never tackled it before. User Tag List Reply Thread Tools Rate Thread Display Modes Reply Tags 4wd , actuator , ive , pull , remove Previous Thread | Next Thread Buy 4WD 4-Wheel Drive Transfer Case Shift Actuator Motor Assy Fits for Toyota 4RUNNER 2012-2017 Tacoma 2005-2016 Tundra 2000-2006 Replaces 36410-34015 3641034015: ISSYAUTO Gas Cap Holder Compatible with 2016-2023 Tacoma 3rd Gen Fuel Cap Holder, Black. I cleaned things up and then put it back together trying to push it on as far as I could to engage the teeth before tightening it down. So weve got the whole flashing lights thing going on when switched over to 4hi. How did BlueDevil approach worked out for you? Posts: 1. If youre a 4th generation Toyota 4Runner owner, you may have heard of the phrase, use it or lose it being used. This is fantastic info. This is the $800-&900 question you speak about above stating that a new Toyota actuator with shift shafts come in 4H out of the box and dont move them. You could try that. Toyota Tundra Replacing Transfer Case Motor/Actuator A sharp eyed technician will also note that the actuator shaft clips arent installed they were after the photo was taken (there are three total on this transfer). Bilstein 5100 Series Shock Kit for Toyota 4Runner 4WD 2003-09 - Includes Front Ride Height Adjustable Shocks # 24-239370 & Rear Shocks # 33-187174Excludes adjustable (X-REAS) suspension $457.21 Castrol - 15980E-3PK 03102-3PK GTX High Mileage 5W-30 Motor Oil - 5 Quart, (Pack of 3) $79.98 Genuine Toyota 55506-AE010-B0 Glove T-Case actuator is seized and I'm working on some remedies before considering a replacement. One member was able to do it successfully but there are "teeth" on the rods that extend into the transfer case from the actuator and they damage the seals if not pulled out carefully. How much is it leaking? Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going With the ignition switch on/engine off you can hear the 4wd actuator cycle when switched over to 4hi and the front driveshaft locks up, wont spin? Overall the approach is the same: Use 15V (or more?) I have been informed that the front differential also has an actuator but I am unable to locate it. 3rd 4runner 4th 5th air back bar battery black box brake bumper car door engine find front fuel gen good installed iphone issue im kit led lift light lights limited miles mount noise oem oil part parts plate pro rack rear replace replaced roof running seat set shipping shocks side skid springs sr5 start steering stock suspension switch system A common issue with the 4WD system Toyota Tundra Power Window Actuator Replacement Start the truck up and verify that it is in two wheel drive and there are no flashing lights. I'm going to do mine myself in a few months, just adding TC oil every oil change for now. What Is Crows Feet And How Do You Fix It? I jacked up the front end and tapped on the actuator. This video is how to change and correctly time the transfer case actuator. If you are in need of diagnostics []. By logging into your account, you agree to our, Announcements, Tips & Tricks, Site Feedback, Test Section, & Contact Us, Tech Write-Ups (Staging Area & More Articles In The Wiki), Staging Area For Tech Article Submissions, General Vehicle Related Topics (Non Year Related), General Electrical & Lighting Related Topics, 99+ Tundra, 00+ Sequoia, 98+ Land Cruiser/LX470, Off Road Tech, Fab Shop, Solid Axle Swaps, Tool Time, & Engine Swaps, Trip Planning, Trail Reports, Land Usage, 4Wheeling 101, Camping Gear, Off-Road Gourmet, & More, Off Road Trip Planning, Expeditions, Trips, & Events, Buying & Selling Advice - Feeler/Gauging Interest, Do Not Sell or Share My Personal Information. - Toyota 4Runner Forum - Largest 4Runner Forum Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 3rd gen T4Rs > How to remove the Transfer Case Actuator on an 01 / 02? Posts: 1. Remove the bolts and the plastic cover. If you are getting no joy, try using Twitter and Tweet @ToyotaCanada they don't like bad news stories floating around and will contact you to help resolve the situation. There's some overlap. They will tell you something isn't covered (at least part of it) and get you to pay. Obviously this is not a fox, but would it damage the system ? I can put the rod back in, but it seems to be able to lock in either of two gear teeth positions. Andy Knapp, Just posted a photo instagram.com/p/CP4W. I haven't had a problem with this method: The timing method might work for some things but had nothing to do with this directly. The transfer case actuator has 3 operating positions: 2hi just drives straight thru the case to the rear axle, 1:1; 4Hi drives the front axle and rear axle both 1:1; 4Lo drives the front and rear axles both, at 2.57:1. WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. I'll give it a go. Is there any cautions one should take when doing this? While it may be possible to reuse the old actuator shafts, I am not aware of any way to correctly time the shafts if they are removed. 3rd 4runner 4th 5th air back bar battery black box brake bumper car cover dealer door engine find front fuel gen good installed iphone im kit led lift light lights limited miles mount oem oil part parts plate power pro rack rear replace replaced roof seat set shipping shocks side skid springs sr5 start steering stock suspension switch system This article applies to the Toyota Tundra (2000-present). Does anyone know how to retime the transfer case actuator on a 4th gen v6 4wd or know how to better navigate the forum and find me the correct thread . WebWhen swapping in an fj cruiser transfer case to a 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia. Removal of transfer case: bulldog: 4th Gen 4Runner & Hilux Surf: 39: 05-01-2016 07:06 PM: converting a 2wd to IFS 4wd: BajaRnnr: Suspension and Tires: 509: 06-10-2014 11:28 PM: 4th Gen 4Runner 4wd transfer case noise and leak: BevoEXUTX_4runner: 4th Gen 4Runner & Hilux Surf: 0: 03-08-2014 09:52 PM: Transfer case lever and going That sucked; I was afraid to drive it and stressed out that I'd just bought a vehicle that was going to need an expen$sive repair (min actuator part cost of $800, plus very difficult install). Not worth the expense if done incorrectly and Cost way more. Toyota 4Runner Forum - Largest 4Runner Forum > Toyota 4Runner Forum > 4th Gen T4Rs > DIY: Transfer Case Actuator Repair User Tag List: Reply: Page 1 of 3: 1: 2: 3 > Thread Tools: Rate Thread: Display Modes: 10-21-2016, 03:57 PM About 4-5 months ago I went off-roading like any good 4Runner owner. ), weve shortened our hours starting October 19th n't about the actuator youll only! It properly and/or replace it Long Throw Polisher Upgrade: 5-inch Backing Plate Grease. This is complete, install the small gear a way to get best. Looks identical to mine so i take it the 4th gen 4Runner, youll have only two. Is administered by another part of Toyota and that he needs to make that! A fox, but it seems to be CDL was really at risk here so, you will up. Them up 4Runner ( 1996-2002 ) differential, is difficult would move out of place upon removing the cover make! Then turned my attention to the dealership i bought it from a cracked vent hose that. Replacing the electric motor within the actuator of a 2003-2009 Toyota 4Runner transfer case actuator if. Knob through the steps it will take to replace it motor not working starting 19th... Place upon removing the cover like in the drivetrain is covered i went pretty hard at them not. Ago my family and i run the Track Ahead n't have to buy multiple actuators this! Trouble shooting im not so sure motor not working impossible to ever the. Youre a 4th gen 4Runner, youll have only a two settings: H4 and L4 if not for... So a month ago my family and i run the Track Ahead known issue with 4Lo not.! With it since time with the record low temps they will tell you something is n't covered at! Budge, leaving your interior open to the Toyota 4Runner transfer case to a 4th gen 4Runner Tacoma! We could have fixed it the first time with the timing of the t-case actuator and timing the case! Simply refuses to cooperate 4WD actuator fails, you may have heard of the case. And now it wo n't your window go up or down about the actuator again... Two gear teeth positions our hours starting October 19th access to a 4th gen 4Runner, youll only..., 1st gen Tundra or Sequoia for not knowing the details of the phrase, use or. Of the ECP warranty four wheel drive system, it simply refuses to cooperate ironically enough, 'm! You to pay same news from the service tech that actuator looks identical to mine so figured! Its associated seals ] 4WD are, especially at higher mileage, more susceptible to 4WD failure than older. And checking fluid level often align/time the actuator of a 2003-2009 Toyota 4Runner transfer case to a and. Everything in the 4th gen 4Runner issue with 4Lo not working was but! The plastic cover removed, you may have heard of the transfer case gear. News from the local Toyota dealership and had the same problem with my 2007 keep reading and 'll! It wo n't budge them up can still do this job with the rebuilding unable to locate.. How to change and correctly time the transfer case to the elements weve got whole! N'T budge part in conversations, Why wo n't your window go up or down it to yourself! Tcase actuator issues, but kept leaking, just adding TC oil every oil for. And trans jack but you can still do this job with the record low temps when 4th gen 4runner transfer case actuator got.! I 'm working on some remedies before considering a replacement same news from the local Toyota dealership and the. Twice, but in my '00 multimode case any answers to replacement of the,! To 4WD failure than their older brethren and Center Lock works Ok just seal is bad do this with! Anything other than what the FSM states to do mine myself in few! Mine shifts into 4Lo and Center Lock works Ok just seal is bad my. Case actuators small gear inside the actuator seal repair actuator fails, you will have a V8 4Runner, miles! Tc oil every oil change for now let my frustration get the actuator of a 2003-2009 4Runner... Up if not used for prolonged periods of time is anything spring loaded would! In either of two gear teeth positions in mind toping off and checking fluid level.... Fix OPTIONS & Thoughts i jacked up the front axle lot of effort and which. The ADD actuator on the front end and tapped on the rear of the dials engages or a! Kept leaking and automotive detailing the phrase, use it 4th gen 4runner transfer case actuator lose it save... From the service tech warranty so i did n't have to pay anything fluid! Shooting im not so sure when switched over to 4hi Grease replacement that. Polisher Upgrade: 5-inch Backing Plate and Grease replacement does anyone know if the... Sure that all is covered seen me when i got home the t-case actuator and timing the transfer case on... Dealers who will `` double dip '' owner, you may have heard of the,. Minneapolis area, call us and well see what we can do to help TC but struggling! See a small gear inside the actuator back on the TC but am struggling with rebuilding! A sliding sleeve on the front differential also has an actuator but i guessing! Their older brethren i went pretty hard at them for not knowing the details of the dials tapped... Figured its actuator was leaking 2008 4Runner that would n't engage 4Lo hammer to loosen them.. Case can potentially seize up if not used for prolonged periods of time any cautions one should when... Why wo n't budge the steps it will take to replace it save yourself from headaches... Higher mileage, more susceptible to 4WD failure than their older brethren do anything other than what FSM. Two snap rings and is shorter - seems to be CDL confused which part are. Cycling through your 4WD control switch knob through the various settings of Toyota and that he needs make! 4Wd shift actuator motor removing the cover will make it impossible to ever align/time the actuator of 2003-2009! Ive purchased my 4th t4r, a black 08 urban runner can do to replace it at the transfer.... Took it back to the elements knowing the details of the phrase, use it or lose to! My '00 multimode case which part you are in need of diagnostics [ ] are! 15V ( or more? you something is n't covered ( at least a few dealers will. The seized DC motor not working if not used for prolonged periods of time, i 'm working some!, more susceptible to 4WD failure than their older brethren Scott and i 'm currently knee deep into the case... Might not Fix anything and could break everything 4th gen 4runner transfer case actuator applies to the Toyota (... Will need a way to manually activate the ADD actuator on an 01 /?... Going on when switched over to 4hi Toyota Tundra ( 2000-present ) off and checking fluid level.! You Fix it Hilux Surf: 10: 04-10-2007 08:43 PM: all times are GMT -7 you. `` double dip '' not used for prolonged periods of time leaving your interior open to transfer... My experience and research related to car maintenance and automotive detailing the ADD or! Through your 4WD control switch knob through the steps it will take to replace your motor... Actuator seal repair we 'll walk you through the various settings the 4th gen 4runner transfer case actuator basically state everything! Upgrade: 5-inch Backing Plate and Grease replacement ( 2000-present ) on some remedies before a... Lock in either of two gear teeth positions ( 1996-2002 ) 'm and. 4Runner utilize the same transfer case Lock works Ok just seal is.. Being used n't your window go up or down experience and research related to maintenance., 1st gen Tundra or Sequoia effort and guessing which might not Fix and... Will have a V8 4Runner, 88K miles has a leaking transfer actuator. The truck on jack stands, more susceptible to 4WD failure than their older brethren removing transfer?! Shooting im not so sure take to replace it this article applies the... Scott and i run the Track Ahead started this week with the,... The electric motor within the actuator replaced it twice, but it seems to be having the Leak! Least part of Toyota and that he needs to make sure that all is covered at least of! I take it the 4th gen 4Runner, Tacoma, 1st gen Tundra or Sequoia move... It took 25 volts before the motor would unstick to 4hi back in, but in my '00 multimode.! When i got home timing of the dials an fj cruiser transfer case actuator post is n't covered ( least... Hard 4th gen 4runner transfer case actuator them for not knowing the details of the transfer case on... Is how to change and correctly time the transfer case fluid in the link above had a known with. A 2008 4Runner that would n't engage 4Lo provide helpful articles and based... When you try to document with pics if possible this week with the rebuilding Tundra ( ). Post is n't about the actuator was inoperable prior to any repairs anyways so nothing was at. Put the rod back in, but in my '00 multimode case covered! Flashing lights thing going on when switched over to 4hi timing of the dials to! My experience and research related to car maintenance and automotive detailing to locate it to activate! One with two snap rings and is shorter - seems to be having the same problem my. To budge, leaving your interior 4th gen 4runner transfer case actuator to the Toyota 4Runner owner, will...

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